Build Your Own Solid Wood Door

Behind you a day s work and hard knocks in the smelly stony world.

Build your own solid wood door.

Choose the guide that works best for your door. There are a few tips for dealing with oversize parts breaking assembly into manageable steps fitting the door and installing the hardware. I figured i could get a 2 4 door from this sheet with some to spare. Of all the exquisite moments that pass unnoticed in daily life coming home to your own front door is the second best.

To build a door for a shed start by cutting a piece of wood paneling or ti 11 siding to the size of the door opening minus 1 2 inch on each side. And this is the raw material a 4 x 8 sheet of 1 2 plywood. It is virtually void free very smooth and flat. If you are doing raised panels or using solid wood for the panels you must be aware of wood movement and take precautions or else your door could crack with the changing of the seasons.

Step 2 constructing joinery. Building your own exterior doors can be more time consuming and expensive than buying ready made. Once you master those you re on the way to making your front entryway into a showpiece. A beautiful exterior wooden door can be built from standard 2 by 6 and 2 by 4 lumber and 1 2 inch plywood.

The plywood is g1s good one side pine plywood. Usually doors are built with taller wider panels for the bottom of the door and a single centered safety glass panel sandwiched between two solid wood panels for the upper portion of the door. Of course you don t. For my door i used 1 2 1 27cm inch mdf for the panels.

However odd sized doors are typically a special order item that can cost much more and take additional time. And you can build a much better door than you can buy for the same money. The simplest guide is an l shaped metal bracket that mounts to the floor and fits into a groove cut in the bottom of the door. Because doors are large objects wood movement needs to be taken into account.

If you build without allowing for it you may find yourself with a cracked or sticking door. Plywood and mdf are great options for panels as they are stable and easy to come by. Next cut boards to frame the top bottom and sides of your door then glue them in place using wood glue. If your barn door doesn t have a groove in it there are roller guides and adjustable roller guides that will work.

Additional material would be some solid wood for the edges and trim. However how you design your door is up to you.